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Process Management Academy Europe 2012

Excellence in Safety and Sustainability

March 5-6, 2012 - Antwerp, Belgium

With an emphasis on practical strategies, best practices, and maximizing the business benefits of safe and sustainable manufacturing, ARC Advisory Group’s 8th Annual Process Management Academy (PMA) takes the theme “Excellence in Safety and Sustainability” to the next level.

Andreas Wernsdoerfer of BASF at ARC Advisory Group Process Management Academy 2011The general session will include presentations by end users who will share their experiences, as well as by leading technology suppliers and other industry experts.  In addition, dedicated workshops will focus on the specific issues surrounding cyber security and functional safety, process safety, energy efficiency, and supply chain integrity and brand protection in the process and hybrid industries.  The Cyber Security and Functional Safety Workshop will follow upon objectives identified at the previous workshop held at ARC's 2011 Process Management Academy.

ARC continues to extend, via live internet broadcast, the content of PMA to a broader audience.  Presentations and discussions can be viewed at www.process-management-academy.com.  Participants travelling to Antwerp have the benefit of networking on a face-to-face basis.

 

Who Should Attend
The Process Management Academy is a must-attend event for:

  • CEOs, COOs, and Presidents
  • CIOs and CTOs
  • VPs, Directors, Managers, and Domain Experts of:
    • IT
    • Operations, Supply Chain, or Manufacturing
    • Engineering Process Development
    • Asset Management or Maintenance
    • Quality or HSE
    • Process Safety
  • Plant Managers, Supervisors, and Safety Officers
  • Production Managers and Supervisors
  • Architects of Enterprise Integration

 

Workshops

In addition to the general sessions, dedicated workshops will focus on the specific issues surrounding cyber security and functional safety, process safety, energy efficiency, and supply chain integrity and brand protection in the process and hybrid industries.

Cyber Security and Functional Safety
Information technology and automation are the backbones of most manufacturing operations.  However, production downtime due to IT-related risks is on the rise and, in the coming years, both the rate of technology change and the degree of information integration required will remain high.  How will we manage the associated risks?  What needs to be done to secure automation systems in the future?

These questions were the topic of the IT Security Workshop held in conjunction with ARC’s 2011 Process Management Academy.  Participants agreed to take action on the conclusions drawn during the workshop and follow up in a second workshop during PMA 2012.  This continued discussion will deal with standardization efforts, custom approaches, the development of intrinsic security design, appropriate levels of protection, and the findings of the IT security investigations conducted in close collaboration with NAMUR

End users demand easy and less complex automation solutions.  At this moment in time, more and more smart safety options are competing with traditional ways of safety wiring.  Will this be the start of a new installation standard for safety applications?  This workshop will address this trend and present the technical opportunities available.
 

Excellence in Process Safety
Despite decades of automation effort, human error in operations and maintenance remains a major contributor to industrial risk.  Major recent accidents are still fresh in memory, but there are many more ‘near-misses’.  One danger is the unconscious belief that we cannot do much about human unpredictability and unreliability, thus perpetuating industrial incidents and accidents.  The most common root causes for error are lack of competence and failure to follow a procedure.  This workshop is a platform to share experiences, best practices, and discuss standardization and cooperation in process safety, as a complement to safety automation.

Energy Efficiency
From the 1950s to the 1990s, the share of energy costs in the process industries was on average below 7 percent.  In the 2000s the share rose sharply and reached, depending on industry and region, between 15 and 25 percent.  The industry has to face the mounting challenge to counteract increasing energy costs.  While some industries such as chemicals have been working on this issue consistently for over 20 years, others were struck by the 2007/2008 wake-up call.  At the PMA 2009 and 2010 conferences, the discussion focused on low hanging fruits, small punctual investments with fast return on investment.  However, there is a limited number of these investments.  At this workshop, we endeavor to answer the question:  How long will there by low hanging fruits and what to do next?

Best Practices in Supply Chain Integrity and Brand Protection
An estimated 10 percent of all goods are counterfeit and 7-8 percent of global pharmaceuticals.  The OECD and US Government estimate the damage to the global market between $650 billion and $1 trillion.  Impacted industries are, among others, apparel, consumer electronics, pharmaceuticals, and automotive spare parts.  As a result, manufacturers now deploy anti-counterfeiting technologies to protect brands, protect consumers, and allow rapid and effective response to counterfeit products.  These can be visible or invisible, machine or man readable identification and serialization on packaging or the product itself.  In Europe the anti-counterfeiting initiatives are strongly stimulated by regulation related to drug safety and managing fraud in the reimbursement processes.  This workshop will discuss challenges and solutions, both procedural and technological, in reducing counterfeiting.

Agenda

The preliminary schedule for the forum is as follows.  Times and sessions are subject to change.

Monday, March 5

1-3 PM

Workshop:
Cyber Security and Functional Safety
Moderator: Thomas Menze, ARC

Current Threats for Process Automation Systems: Examples of the Latest Virus, Trojan, and Hacker Attacks
Thomas Menze, ARC Advisory Group

IT-Security: Current Concepts and Approaches to Increase the Safety of Automation Solutions
Prof. Dr. Peter Fröhlich, Hirschmann Automation & Control / Deggendorf University of Applied Sciences

The Special Relation between IT-Security and Functional Safety
Stefan Ditting, HIMA Paul Hildebrandt GmbH+Co.KG

Open Discussion

Summary and Next Steps
 

Workshop:
Best Practices in Supply Chain Integrity and Brand Protection
Moderator: Valentijn de Leeuw, ARC

Research Results in Supply Chain Integrity and Brand Protection
Dr. Valentijn de Leeuw, ARC Advisory Group

An Introduction to Serialization, E-Pedigree, and Track & Trace
Stefan Zimmermann, Atos

Open Discussion

Summary and Next Steps
 
3-3:30 PM

Coffee/Tea Break

3:30 - 5:30 PM

Workshop:
Energy Efficiency
Moderator: Florian Güldner, ARC

Energy Management in the Chemical Industry
Dr. Herbert Maier, Clariant

Energy Integration for Batch Processes
Torsten Hellenkamp, INOSIM Consulting

Batch processes pose new challenges for energy integration, as production is more variable and dynamic compared to continuous processes.  In order to re-use energy, we need possibilities to store and convert energy to have it available in the right form, at the right time, and at the right place.  Simulation tools can identify existing potentials and support a quick realization of projects.  We would like to share the outcome of a current project.

From Data Collection to Visualization
Frank Knafla, PHOENIX CONTACT ELECTRONICS

Collecting data from the plant floor is the first step for energy management and the base which all following systems need to rely on.  However, energy data is barely of value for itself but needs to be integrated with process data and other information.  Based on the right data, visualization and analysis of data can bring significant savings.

Open Discussion

Summary and Next Steps
 

Workshop:
Process Safety
Moderator: David Humphrey, ARC

After the Fact: Process Accident Analysis and Lessons Learned
Dr. Andrew Lichnowski, EEMUA

Human Reliability in Process Operations: What Can We Learn from Aviation and Nuclear Power?
Luc De Wilde, Total Refining & Chemicals

Developing Process Safety Indicators for Successful Management
Sjoerd Nanninga, iBanx HSE

Managing health and safety in the workplace means much more than monitoring abnormal values.  A holistic approach also takes into account human factors that can't easily be quantified.  As a process user, in which key areas should you develop HSE indicators?  What is the difference between leading and lagging indicators and how do they relate to your risk framework? How can process users apply and balance leading and lagging indicators?

Open Discussion

Summary and Next Steps
 

6 PM

Executive Round Table and Dinner (by invitation)
Introduction by Andrew Walker, Blue Gold Marketing:
Water: Precious Resource, Process Opportunity

7 PM Registration and Welcome Reception

Tuesday, March 6

8 - 9 AM Registration
9 - 9:10 AM

Opening Speech
Uwe Grundmann, ARC Advisory Group

9:10 - 9:45 AM Implementation of a Holistic Energy Efficiency Program on a Global Level
Dr. Herbert Maier, Clariant
9:50 - 10:25 AM Automating the Unmanned Operations of the Giant Groningen Gas Field
Wim van Meijeren, NAM
10:30 - 11:05 AM​ Breakthrough of Integrated Safety with openSAFETY*
Stéphane Potier, B&R Industrie-Elektronik​
11:05 - 11:25 AM Coffee and Tea Break
11:25 AM - 12 PM Process Optimization in Production Processes and Lifecycle Management with References from Major Chemical Companies*
Rolf Panzke, Siemens
12 - 12:35 PM Mission Critical Network Design for Industrial Applications*
Tsjoi Tsim, BT Advise
12:35 - 1:35 PM​ Lunch​
1:35 - 2:10 PM Independent Open BPCS-SIS Integration*
Dr. Mario Rebolledo Wueffer, HIMA
2:10 - 2:45 PM EEMUA Reviews Root Causes of Buncefield Explosion
Dr. Andrew Lichnowski, EEMUA
2:45 - 3:20 PM Sustainability – Better to Consider Early Than to Assess Later!*
Katrin Sulzbacher, TU Dortmund University
3:20 - 3:55 PM Increased Efficiency by Integrated Engineering and Operations*
Marnix DuClou, Siemens Industry Software
3:55 - 4:15 PM Coffee and Tea Break
4:15 - 4:50 PM Advanced Operator Assistance for Starting Procedures in Process Industries
Michael Büßelmann, Yokogawa Deutschland
4:55 - 5:30 PM​ Biological Treatment of Filtrate from Mechanically Dewatered Dredging Spoils
Patrick De Pryck, Contec​
5:30 - 6 PM

Forum Summary and Results of Day 1 Workshops
Valentijn de Leeuw, Florian Güldner, David Humphrey, Thomas Menze,
ARC Advisory Group

* Presentation of User References to Be Confirmed

Executive Speakers

The following executives are among those who will present at the Forum.  Select speaker name to view bio and picture.

  
  
  
Thomas MenzeSenior ConsultantARC Advisory Group Europe
Valentijn de LeeuwDirector of ConsultingARC Advisory Group Europe
Florian GüldnerAnalystARC Advisory Group Europe
David HumphreyDirector of ResearchARC Advisory Group Europe
Stefan ZimmermannGlobal Head, Process Industry & Retail SolutionsAtos
Stéphane PotierTechnology Marketing Manager B&R Automation
Andrew WalkerFounder and Managing DirectorBlue Gold Marketing
Tsjoi TsimSenior Consultant Wireless TechnologiesBT Advise
Herbert MaierHead of Global Competence Center, Energy & UtilitiesClariant International
Patrick De PryckManaging DirectorContec
Peter FröhlichUniversity of Applied ScienceDeggendorf
Andrew LichnowskiChairman Instrumentation & Control CommitteeEEMUA
Stefan DittingProduct ManagerHIMA Paul Hildebrandt
Mario Rebolledo WuefferDCS Competence TeamHIMA Paul Hildebrandt
Sjoerd NanningaChief Executive OfficeriBanx HSE
Torsten HellenkampHead of ConsultingINOSIM
Wim van MeijerenTeam Lead, Control & Automation UIENAM
Frank KnaflaMaster Specialist Energy EfficiencyPHOENIX CONTACT ELECTRONICS
Rolf PanzkeDirector, Strategic Account Business DevelopmentSiemens
Marnix du ClouVice President & General ManagerSiemens Industry Software
Luc De WildeProcess Control SpecialistTOTAL PETROCHEMICALS RESEARCH FELUY
Katrin SulzbacherScientific EmployeeTU Dortmund University
Michael BüßelmannNewSenior Consultant VP ServicesYokogawa Deutschland

 

Location

The Forum is held at the Radisson BLU Astrid Hotel in Antwerp.

Radisson BLU Astrid Hotel
Koningin Astridplein 7
2018 Antwerp
Belgium
Phone +32 (0)3 203 1234
Fax +32 (0)3 203 1275
Email info.astrid.antwerp@radissonblu.com
www.radissonblu.com/astridhotel-antwerp

Attendees should make their own hotel reservations.  ARC has contracted rooms at a rate of 129 EUR, based on availability, if reservations are made by January 21, 2012.  When making reservations, please specify that you will be attending PMA 2012.

The Radisson BLU Astrid Hotel is located in the heart of Antwerp, right opposite the central station.  The hotel offers free high-speed, wireless Internet access for meeting delegates.  For directions, please go to www.radissonblu.com/astridhotel-antwerp/location.

 

To Register

Forum Fee
The Forum fee is 500 EUR.  The fee includes a reception on Monday evening, snacks and lunch on Tuesday, and all program materials.  In addition, registrants are granted 12 month access to PMA Virtual at no extra charge - a value of 300 EUR.

Group rates are available.  Please contact rkilies@arcweb.com for more information. 

Cancellations and Substitutions
Substitutions may be made at any time at no additional charge. The registration fee is fully refundable up to three weeks prior to the Forum date. A 50% cancellation fee will be assessed after that date. All cancellations must be received in writing.

Registration Methods
Please use one of the following methods to register for the Forum:

Call +49-(0)2104-2869889, fax +49-(0)2104-542013, or e-mail rkilies@arcweb.com.

Register On-line  Note: To register for the Forum on-line you must be signed in on our Website.  If you have not previously registered on our Website, please register here.

 

PMA Virtual

The PMA portal, www.process-management-academy.com, enables you to view recordings of the forum presentations and discussions in real-time or any time after the forum, download PDF versions of the lectures, and communicate with speakers and obtain information about their organizations.  While the proceedings of the Antwerp event are being broadcast, virtual delegates have the opportunity to pose questions and take part in discussions as if they were sitting in the auditorium.

The registration fee for PMA Virtual and user rights to the PMA portal is 300 EUR.  To register, please contact rkilies@arcweb.com, call +49-(0)2104-2869889 or send a fax to +49-(0)2104-542013.

 

 

Speaker Opportunities

For information on nominating a speaker for the forum, please visit our Speaking Opportunities page or contact René Kilies at +49-(0)2104-2869889 or rkilies@arcweb.com.

Sponsorship Opportunities

For information on opportunities for sponsoring the forum, please contact René Kilies at +49-(0)2104-2869889 or rkilies@arcweb.com.

 

PMA Attendees

The following organizations are among those who have attended PMA:

ABB
AFD GmbH Leuna
Agoria

Airsprite Technologies
Aker Process
AkzoNobel

Aliseca
Alpha Steuer-Mess-Regeltechnick
ALSTOM Energy
AMNYTT
Anapur
Aramco Overseas
ARCA-Regler
Arkema Group
Arla Foods
Ashcroft Instruments
AspenTech
AUCOTEC
Automa
AVI
AVR Rotterdam
B&R Industrial Automation
Bar Pneumatische Steuerungssysteme
BARTEC
Basell Polyolefine
BASF
Bayer
BlueCielo ECM Solutions
BN Automation
BP
Buerkert Werke
C&M Engineering
Cargill

CAT
Celanese
Chemieanlagenbau Chemnitz
Cisco
Clariant Produkte
Cognis Oelchemicals
Comos Industry Solutions
ConScript
Control Engineering
COPA-DATA
CRIT
Croon
CTE
Curvaceous Software
Danisco
DDC

Deutsche Messe
Dow Chemical
Dr. Oestreich Consulting
DSM
DuPont
E+H Wetzer
Economic Engineering
EDF
EKS Engel
Elan Software
Elias
Emerson Process Management
Endress+Hauser
ETH
European Commission
EUtech Scientific Engineering
Evonik Degussa
ExxonMobil
Fachhochschule Köln
FDT Group

Festo
FHS Bonn-Rhein-Sieg
Finze & Wagner EMSR
Flowserve
Frauhofer IITB
F-Secure
Future Capital
G&O Automation
GeCma Components
GIT VERLAG
Gönnheimer Elektronic
Grace Manufacturing

HACH-LANGE
Hans Turck
HART
Hatch Associates
Haus der Technik
Henkel
HIMA Paul Hildebrandt
Hirschmann
HOERBIGER
Honeywell
Horizon Power
Huethig
iBanx
IBM
Ifak
IKF SIL
IML Group
Industrial Defender
Ineos Köln
Infracor
InfraServ
Innomiate Security
Intel
Intergraph
Intermate
Invensys
IPCOS
IT Advisory Group
iTAC Software
ITandFactory
Kiel Engineering
Knick Elektronische
Konradin Verlag Robert Kohlhammer
Krohne Messtechnik
Laborelec
Landesumweltamt NRW
Lang & Peitler Automation
Lanxess
LeiKon
LEONI Kerpen
Lubrizol
Lyondell
MACTek
MAN TURBO
Managing Automation
ManuBiz
Mars
Matrikon
Merck
Messe Duesseldorf
Metso Automation
Microsoft
MiRO Karlsruhe
Mitsubishi Electric
MM MaschinenMarkt
Mobrey
MRO Software

MTL Instruments
NAMUR
NEC Electronics
NextNine
Oldenbourg
OMV Deutschland
OSI Software
OXEA
Oxeno Olefinchemie
Paradine
Penta-Electric
Pepperl+Fuchs
Pfizer Manufacturing
Phoenix Contact
Primation Systemtechnik
PROFIBUS/PROFINET
ProLeiT
PROLIST International
PT Industrieel
PTB Physik.-Techn.
Publish Industry Verlag
R. Stahl Schaltgeräte
RIB Software
ROCHE Diagnostics
Rockwell Automation
Rösberg Engineering
Royal DSM
Rudolf Wild
SABIC
Sachtleben Chemie
Samson
SAP
Sasol Germany
Schneider Electric
Shell Deutschland Oil
Siemens
Softing
SPPC
Tata Consultancy Services
Technip Germany
Technische Computer
TeDo Verlag
Thales Group
Thomas Industrial Media
Ticona
TNO
Total
Trebing & Himstedt
T-Systems
TU München-TUM
Turck
UBL

Uhde
Universität Kassel
USPI

VDE-Verlag
VDI-Verein Deutscher
VDI Wissensforum
Vega Grieshaber
Vogel Business Media
Völkers Büro
VTA
WAGO Kontakttechnik
Weidmüller
WEKA FACHMEDIEN
WIB
Wonderware
Yokogawa
ZVEI

 

Corporate Sponsors
PMA Virtual Partner
Media Sponsors
Industry Association Sponsors